Competitive OEM factoryAmissiontech's Subaquatic IP69 Watertight Connectors & Cable Harness
Amissiontech deepsea watertight connector & cable harness laboratory
Amissiontech's subaquatic series connectors deliver dependable performance in challenging underwater interconnection scenarios. The crucial water-sealing interface, solid gold plated cantacts, and advanced water-sealing over-molding collectively ensure superior protection against the underwater environment.
Features:
-Plug-in system with fastening screw M18
-Pre-molded versions with 2, 4, 6, 8Pos
-Protection standard IP69K
-Connector rated to 400 fsw and withstand 170 psi.
-Resistant to UV, oil, sea water, and chlorinated water
-Customer specific solution available
UNDERWATER CABLE AND CONNECTOR MANUFACTURING
For well over a decade, the adept team at Amissiontech has been dedicated to crafting top-tier, specialized connectors and interconnection systems across diverse industries. Our commitment extends to collaborating closely with clients, tailoring bespoke solutions to precisely match their distinctive requirements.
Amissiontech excels particularly in cutting-edge underwater technologies, showcasing a premium line of SC Series subaquatic connectors. This range boasts a pivotal water-sealing interface and innovative water-sealing over-molding. Our expertise extends to crafting underwater cables and connectors for an array of applications, including but not limited to oil rigs, submersibles, and undersea data collection. 
UNDERWATER CABLES AND CONNECTORS FROM Amissiontech
Amissiontech's subaquatic series connectors excel in delivering unwavering performance for demanding underwater interconnection scenarios. These connectors boast a crucial water-sealing interface and cutting-edge water-sealing over-molding, ensuring a formidable shield against challenging underwater environments.
Operating seamlessly in temperatures ranging from -10º C to 60º C, our cables exhibit a robust performance profile with a 300 VDC operating voltage. Hydrostatic-tested to 400fsw, our cables come with interfaces available in both 2 and 8 pin set-ups.
Whether you opt for receptacle assemblies available as kits or terminated with customized wiring, or plug assemblies pre-terminated with cables, Amissiontech offers versatile solutions tailored to your specific requirements. Emphasizing flexibility, we provide various custom cable configurations. Moreover, our diverse range of connectors facilitates the seamless connection of underwater assemblies to PC board jumper pins and I/O devices.
Amissiontech's cables and connectors find application across an array of underwater scenarios, showcasing our commitment to unparalleled quality and innovation.
including:
Sensors
Data collection
Oceanographic
Power and Data Network Interfacing
Submersibles
Oil Rigs
Laboratory in Amissiontech
Amissiontech is a leader in tailoring bespoke cable and connector solutions designed specifically for undersea applications. Our approach to meeting client needs involves a meticulous process:
1/Conceptual Phase: Crafting Customer Profiles
We develop a comprehensive profile of our customers' wants and needs to lay a solid foundation during the concept phase.
2/Parametric Modeling for Design Evaluation
Critical parameters are precisely modeled, allowing for a thorough evaluation of the design before moving forward.
3/Thorough Inspection, Testing, and Validation
Rigorous inspection, testing, and validation processes are implemented to identify any issues and ensure the correct controls for critical features are in place.
4/Skilled Technicians for Assembly
Our highly skilled technicians are deployed to construct your assemblies with meticulous attention to detail, adhering strictly to your specifications.
6/Validation of Mechanical and Electrical Characteristics
Mechanical and electrical characteristics are subjected to comprehensive validation, meeting both internal and customer standards.
7/Commitment to Post-Delivery Excellence
We go beyond delivery by providing quality customer service, maintaining our commitment to excellence even after your products are in your hands.
Amissiontech's dedication to innovation, precision, and client satisfaction sets us apart in the realm of custom cable and connector design for undersea applications.
For inquiries regarding our cutting-edge products and services or to embark on a collaborative journey with Amissiontech, don't hesitate to reach out. Contact us directly or seize the opportunity to kickstart your project by requesting a quote today. Experience the next level of underwater connectivity with Amissiontech.
Automation or Handmade for cable harness assembly?
In the modern manufacturing landscape, automation is prevalent, yet certain functions demand human experience and expertise. Just as doctors care for patients aided by technology and engineers design roads using computer software, complex wire harnesses necessitate the same level of engineering and expertise. In this AMSONE special edition, we explore why full automation is unsuitable for complex wire harnesses, covering the following topics:
1/Unraveling Complex Wire Harnesses:
Precision engineering and assembly are essential for complex wire harness designs, surpassing what automation can achieve. Wire harnesses consist of an outer protective sheath (often thermoplastic) and inner wires or cables, utilizing materials like PVC, Teflon®, and Silicone. They offer a cost-effective electrical solution, but some projects demand intricate designs with conductors, connectors, terminations, over molds, grommets, and strain relief. These complexities necessitate expertise and engineering, a specialty provided by AMSONE.
2/The Human Engineering Aspect:
Each project receives individual attention, and our design team's tested expertise ensures custom wire harness designs with minimal pitfalls. While automation plays a role, design iterations and rigorous testing are done manually to guarantee safe and proper functioning. AMSONE's commitment to quality ensures no product leaves our production line without thorough examination.
3/Spects Suitable for Automation:
According to a research paper by Siemens Digital, fully automated complex wire harness design offers various benefits, including faster engineering and validation, streamlined production design, automated change management, and more. While it may seem cost-effective initially, engineering and careful product testing ensure long-term economic benefits and improved product quality. Sacrificing quality for speed and cost may not be a wise choice, and a balanced approach that includes expertise and engineering is recommended for wire harness design.
4/The Human Touch in Assembly:
While computer drafting software aids the initial engineering process, full automation is not recommended to ensure the design matches the project. AMSONE specializes in custom solutions, designing over 70% of the products we produce.
The final testing phase should also avoid full automation as it requires experience and expertise for the highest quality wire harnesses.
Certain manufacturing processes, like incorporating wires of different lengths or performing multiple crimps on a single wire, should not be automated. AMSONE Cable possesses over 5,000 existing tools, using the right ones for various project applications, ensuring complex wire harnesses are manufactured with expertise and precision.
5/Uniqueness in Design Features:
Wire harness design features offer a range of options for customization, ensuring the perfect fit for each project. Conductor sizes span from 12 AWG to 34 AWG, while conductor colors can be tailored for effective wire management. Stranding sizes from 0.002" to 0.01" match various applications, and choices for conductor insulation materials, such as PVC and Teflon®, cater to project needs. AMSONE uses UL® certified cables and wires, ensuring a safe and reliable product from the start.
In conclusion, while automation has undoubtedly transformed manufacturing, the world of complex wire harnesses remains an arena where human engineering and expertise continue to shine. Recognizing the delicate balance between automation and human involvement is key to unlocking the full potential of this critical technology.
The Industrial Control System cable harness
Industrial control systems encompass various technical aspects, connecting devices and systems to automate processes. Found in diverse industries like water treatment and bottling facilities, these systems rely on cable assemblies to transmit data, signals, and power effectively. With the increasing demand for automation, AMSONE excels in designing custom cable assemblies and wire harnesses, emphasizing unparalleled quality and expertise. Our advanced capabilities ensure the production of industrial cable assemblies that enable sophisticated industrial processes worldwide.
Wire assemblies for Medical equipment
Medical wire assemblies are essential components in various medical equipment, serving as data transmitters, power links, and communication mediums. AMSONE specializes in custom-built, highly reliable medical wire assemblies for critical medical applications. With UL-certified components and expertise in working with materials like Teflon and Silicone, AMSONE ensures precise and high-quality cable assemblies. These assemblies are designed to transmit medical data and power equipment and operate reliably in crucial circumstances. As a top priority, proper functionality is crucial to aid patients accurately. Contact AMSONE Cable to learn more about our custom medical wire assemblies crafted with precision and quality standards.
Cable assemblies telecommunication
The world heavily relies on telecommunications infrastructure for seamless connectivity, from airplanes to tablets. As globalization increases, the demand for high-quality, reliable cable assemblies for telecom applications grows steadily. AMSONE excels in crafting cable assemblies for telecommunications, starting with single-strand conductors and utilizing state-of-the-art facilities for extrusion. With expertise in connectors, terminations, sheathing, and harnesses, our engineering staff creates perfect cable assemblies for each project, meeting performance, timeline, and budget requirements. Our decades of experience in designing complex cable assemblies for telecommunication equipment allow us to handle increasing data, power, and signal transfer demands. Seamlessly integrating into existing systems is our expertise, providing on-time and on-budget solutions. As a premier telecommunication cable assembly manufacturer, we deliver custom solutions with distinction.
AMSONE Cable caters to diverse industries like automotive, broadcasting, energy, and more, offering adaptable and customized products. With a vast tool inventory of over 5,000 connectors, junctions, over molds, and housings, we are likely to have what you need. For over a decade, AMSONE has been a leader in designing and manufacturing cable assemblies for various sectors, including telecommunications, retail security, and industrial controls. Our expertise lies in custom solutions, excelling in product start-up, prototype runs, pre-production testing, and volume manufacturing. Contact AMSONE today for more information.
The application of IO-Link in Industry
In the era of Industry 4.0, intelligent automation relies on advanced control systems and continuous data exchange enabled by industrial connectivity, like IO-Link, to unify machine devices and facilitate advanced monitoring and diagnostics.
Standardized networks and communication-equipped devices are the foundation of industrial connectivity. While numerous protocols exist, not all meet the demands of modern automation for data exchange and intelligence. IO-Link was developed to address these requirements across a range of applications.
IO-Link is a wired point-to-point communication protocol that enables bidirectional data exchange between devices. Local controllers typically have multiple IO-Link ports for various devices, making it a point-to-point protocol.
Introduced in 2009 by a consortium of 41 members, IO-Link has gained widespread acceptance for optimizing operations, reducing downtime, and cutting costs.
Defined by the IEC 61131-9 standard, IO-Link is supported by various manufacturers such as Siemens, Omron Automation, IFM, Balluff, Cinch Connectivity Solutions, Banner Engineering, Rockwell Automation, Sick, Pepperl+Fuchs, and others.
IO-Link is widely used in assembly automation, machine tools, and intralogistics for status communication, machine control, and enhancing device intelligence.
IO-Link mode enables two-way communication with field devices for data collection during monitoring, testing, and diagnostics. Primary ports in DI mode accept sensor inputs, while DQ mode ports function as digital outputs, typically for actuators or PLC instructions. These primary ports can switch modes, like transitioning from DI to IO-Link for diagnostics and monitoring data from sensors.
IO-Link supports control and automation functions, often connecting to a higher-level PLC or host system for autonomous operations. This connection typically utilizes standardized fieldbus or Ethernet protocols. Many IO-Link primaries come with fieldbus or Ethernet ports.In advanced control applications, devices integrate in one of three ways:
1/Direct connection to the host computer or PLC.
2/Connection to an IO-Link primary using the IO-Link protocol.
3/Use of IO-Link compatible communications, connecting to an IO-Link primary via an IO-Link hub.
IO-Link hubs link non-IO-Link devices to the primary. With fieldbus and Ethernet connectivity, long-distance placement of IO-Link primaries is possible, whether in a control cabinet or at the outermost machine points. In advanced assembly, IO-Link primaries act as low-level controllers, handling both digital and analog signals, such as data from XY stage linear encoders. They serve as gateways, transmitting processed field-device data to PLCs or other system controllers.
IO-Link's third application is enhancing devices' intelligence. IO-Link-enabled sensors can receive instructions, perform self-testing, and provide detailed data, beyond simple on-off signals. For instance, IO-Link temperature sensors continuously report precise temperature values for better process automation.
IO-Link's compact physical connections contrast with bulkier fieldbus and Ethernet interfaces, making it suitable for smaller field microdevices. IO-Link also enables precise control, allowing actuators to respond to specific conditions rather than basic on-off commands.
Input devices like pushbutton switches from suppliers such as Rafi can leverage IO-Link for smart features, including color-coded indicator lights.
However, IO-Link has limitations, being a wired protocol with a 20m cable length constraint and a 32-byte data transmission limit per cycle, making it unsuitable for data-intensive devices like cameras.
Summary:
IO-Link systems offer versatile applications, seamlessly integrating with existing protocols for extensive control and data collection systems. Their appeal lies in simplicity, with just an IO-Link primary, devices, and connectorized cables. Easy plug-and-play installation and cost-effectiveness further enhance IO-Link's advantages.
The IO-Link consortium's collaborative efforts have ensured broad compatibility among controllers, devices, and actuators from various manufacturers, providing design engineers with a wide array of equipment choices for specific use cases.